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What is wet scrubber media?

Views: 1     Author: Xicheng EP LTD     Publish Time: 2023-04-11      Origin: Xicheng EP LTD

Wet scrubber media is a type of air pollution control equipment that is used to remove pollutants from industrial exhaust streams. It is also known as a wet scrubber or a wet scrubber system. Wet scrubbers are used in a wide range of industries, including chemical, petrochemical, pharmaceutical, and power generation.


The principle behind wet scrubber media is to use a liquid to trap and remove pollutants from the air stream. The liquid is sprayed into the exhaust stream, where it comes into contact with the pollutants. The liquid then captures the pollutants and carries them out of the air stream. The liquid is then collected and disposed of, typically through a treatment process.


There are several types of wet scrubber media available, each with its own advantages and disadvantages.

The most common types of wet scrubber media include:

Packed bed scrubbers: Packed bed scrubbers are the most common type of wet scrubber media. They consist of a tower filled with a packing material, such as plastic or ceramic, that is wetted with the scrubbing liquid. The exhaust stream is forced through the tower, and the pollutants are absorbed by the packing material.


Venturi scrubbers: Venturi scrubbers use a constriction in the exhaust stream to create a high-velocity, low-pressure area. The scrubbing liquid is injected into this area, where it atomizes and mixes with the exhaust stream. The pollutants are then removed as the exhaust stream flows through the scrubber.


Impingement plate scrubbers: Impingement plate scrubbers use a series of plates to force the exhaust stream to change direction multiple times. The scrubbing liquid is sprayed onto the plates, where it creates a mist that captures the pollutants.


Spray tower scrubbers: Spray tower scrubbers use a vertical tower filled with spray nozzles to spray the scrubbing liquid into the exhaust stream. The pollutants are removed as the exhaust stream passes through the tower and comes into contact with the spray.

Wet scrubber packing

Each type of wet scrubber media has its own advantages and disadvantages. Packed bed scrubbers are the most common type because they are efficient and cost-effective. However, they can be difficult to maintain and may require frequent cleaning. Venturi scrubbers are effective for removing small particles and can handle high gas volumes. However, they can be expensive and require high-pressure pumps to operate. Impingement plate scrubbers are effective for removing large particles and are easy to maintain. However, they can be less efficient than other types of scrubbers. Spray tower scrubbers are effective for removing soluble gases and can handle high gas volumes. However, they can be expensive to operate and may require frequent maintenance.


Wet scrubber media can be made from a variety of materials, depending on the type of scrubber and the application. The most common materials include plastic, ceramic, and metal. Plastic is commonly used in packed bed scrubbers because it is lightweight and easy to install. Ceramic is often used in impingement plate scrubbers because it is durable and resistant to corrosion. Metal is commonly used in spray tower scrubbers because it is strong and can withstand high temperatures and pressures.

Packing layer inside plastic scrubber

In addition to the type of wet scrubber media used, the performance of the scrubber depends on several factors, including the type and concentration of pollutants, the temperature and humidity of the exhaust stream, and the flow rate of the exhaust stream. The efficiency of the scrubber is typically measured by its removal efficiency, which is the percentage of pollutants removed from the exhaust stream. The removal efficiency can vary depending on the type of scrubber and the operating conditions.


Wet scrubber media can be used to remove a wide range of pollutants from industrial exhaust streams, including particulate matter, acid gases, and volatile organic compounds (VOC).


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