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XC-1
XICHENG
Component | Material | Function |
---|---|---|
Scrubber Tower | Stainless Steel (304/316) | Resists corrosion and high temperatures, ideal for acidic or alkaline environments. |
Spray System | Stainless Steel Nozzles + Piping | Distributes the scrubbing liquid evenly to maximize gas-liquid contact. |
Packing Material | Stainless Steel, PP, or PVC | Increases the surface area for gas-liquid interaction, improving efficiency. |
Demister | Stainless Steel or PP | Removes liquid droplets from the cleaned gas to prevent liquid carryover. |
Recirculation Tank | Stainless Steel | Stores and recycles the scrubbing liquid, reducing operational costs. |
Fan/Blower | Stainless Steel Casing | Provides the necessary airflow to move exhaust gases through the scrubber. |
Gas Inlet: Polluted gas enters the scrubber at the bottom.
Spraying: Scrubbing liquid is sprayed from the top, creating a counter-current flow with the rising gas.
Gas-Liquid Contact: Pollutants (e.g., dust, SO₂, HCl, NH₃) are absorbed or react with the scrubbing liquid.
Demisting: The cleaned gas passes through a demister to remove entrained liquid droplets.
Clean Gas Outlet: Treated gas is released from the top, meeting emission standards.
Corrosion Resistance: Stainless steel (especially 316L) withstands acidic, alkaline, and high-temperature environments.
High Efficiency: Effective for removing particulates, acidic gases, alkaline gases, and volatile organic compounds (VOCs).
Durability: Long service life with low maintenance requirements.
Customizable: Can be tailored to specific gas compositions and flow rates.
Eco-Friendly: Scrubbing liquid can be recycled, minimizing water usage.
Industry | Target Pollutants | Scrubbing Liquid |
---|---|---|
Chemical | SO₂, HCl, NH₃, VOCs | NaOH solution, water |
Electroplating | Acid mist (HCl, H₂SO₄), chromic acid mist | Alkaline solution |
Pharmaceutical | Solvents, acidic gases | Water or specialized chemicals |
Food Processing | Oil mist, odors | Water |
Metallurgy | Dust, SO₂, NOx | Alkaline solution |
Gas Characteristics: Analyze the gas composition, concentration, temperature, and flow rate to select the appropriate scrubbing liquid and packing material.
Material Selection:
304 Stainless Steel: Suitable for mildly acidic or neutral environments.
316L Stainless Steel: Ideal for strong acids, alkalis, or chlorine-rich environments.
Tower Dimensions: Determine the diameter and height based on gas flow rate and required efficiency.
Spray System Design: Ensure uniform liquid distribution to avoid dry spots.
Demister Type: Choose an efficient demister (e.g., chevron or mesh type) to ensure dry gas emission.
Regular Inspections: Check the spray system, packing, and demister monthly for blockages or damage.
Tank Cleaning: Periodically clean the recirculation tank to remove sludge and prevent clogging.
Liquid Replacement: Replace or replenish the scrubbing liquid based on pollutant concentration and treatment efficiency.
Corrosion Protection: Inspect stainless steel surfaces regularly and apply anti-corrosion treatments if necessary.
Component | Material | Function |
---|---|---|
Scrubber Tower | Stainless Steel (304/316) | Resists corrosion and high temperatures, ideal for acidic or alkaline environments. |
Spray System | Stainless Steel Nozzles + Piping | Distributes the scrubbing liquid evenly to maximize gas-liquid contact. |
Packing Material | Stainless Steel, PP, or PVC | Increases the surface area for gas-liquid interaction, improving efficiency. |
Demister | Stainless Steel or PP | Removes liquid droplets from the cleaned gas to prevent liquid carryover. |
Recirculation Tank | Stainless Steel | Stores and recycles the scrubbing liquid, reducing operational costs. |
Fan/Blower | Stainless Steel Casing | Provides the necessary airflow to move exhaust gases through the scrubber. |
Gas Inlet: Polluted gas enters the scrubber at the bottom.
Spraying: Scrubbing liquid is sprayed from the top, creating a counter-current flow with the rising gas.
Gas-Liquid Contact: Pollutants (e.g., dust, SO₂, HCl, NH₃) are absorbed or react with the scrubbing liquid.
Demisting: The cleaned gas passes through a demister to remove entrained liquid droplets.
Clean Gas Outlet: Treated gas is released from the top, meeting emission standards.
Corrosion Resistance: Stainless steel (especially 316L) withstands acidic, alkaline, and high-temperature environments.
High Efficiency: Effective for removing particulates, acidic gases, alkaline gases, and volatile organic compounds (VOCs).
Durability: Long service life with low maintenance requirements.
Customizable: Can be tailored to specific gas compositions and flow rates.
Eco-Friendly: Scrubbing liquid can be recycled, minimizing water usage.
Industry | Target Pollutants | Scrubbing Liquid |
---|---|---|
Chemical | SO₂, HCl, NH₃, VOCs | NaOH solution, water |
Electroplating | Acid mist (HCl, H₂SO₄), chromic acid mist | Alkaline solution |
Pharmaceutical | Solvents, acidic gases | Water or specialized chemicals |
Food Processing | Oil mist, odors | Water |
Metallurgy | Dust, SO₂, NOx | Alkaline solution |
Gas Characteristics: Analyze the gas composition, concentration, temperature, and flow rate to select the appropriate scrubbing liquid and packing material.
Material Selection:
304 Stainless Steel: Suitable for mildly acidic or neutral environments.
316L Stainless Steel: Ideal for strong acids, alkalis, or chlorine-rich environments.
Tower Dimensions: Determine the diameter and height based on gas flow rate and required efficiency.
Spray System Design: Ensure uniform liquid distribution to avoid dry spots.
Demister Type: Choose an efficient demister (e.g., chevron or mesh type) to ensure dry gas emission.
Regular Inspections: Check the spray system, packing, and demister monthly for blockages or damage.
Tank Cleaning: Periodically clean the recirculation tank to remove sludge and prevent clogging.
Liquid Replacement: Replace or replenish the scrubbing liquid based on pollutant concentration and treatment efficiency.
Corrosion Protection: Inspect stainless steel surfaces regularly and apply anti-corrosion treatments if necessary.
| N0.34 Zhenxing Road (Shengtaian Heavy Industrial Park B), Loucun, Guangming New Dist, Shenzhen, Guangdong, China |
| +86 18028775826 |
| Leyte@china-xicheng.com |