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Horizontal Exhaust Gas Spray Tower

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  • XC-01

  • XICHENG

The horizontal exhaust gas spray tower is a type of wet scrubber designed for treating industrial waste gases, particularly in space-constrained environments where vertical towers are impractical. Here’s a detailed overview based on the search results:

Key Features and Design

  1. Structure and Layout:

    • Unlike traditional vertical spray towers, horizontal variants are laid horizontally, making them ideal for installations with height restrictions .

    • They typically feature a cylindrical or rectangular body with internal spray nozzles arranged perpendicular to the gas flow axis .

  2. Spray System:

    • Equipped with 1–6 rows of forward-flow spray pipes and 1–2 rows of backward-flow spray pipes to maximize gas-liquid contact .

    • Nozzles produce droplets sized 500–1,000 μm for efficient pollutant capture while minimizing liquid carryover .

  3. Materials:

    • Often constructed from corrosion-resistant materials like polypropylene (PP) to handle acidic or abrasive gases .

Working Principle

  • Cross-Flow Configuration: Gas flows horizontally while scrubbing liquid is sprayed vertically or at an angle, creating a crosscurrent interaction for pollutant absorption .

  • Pollutant Removal: Effective for soluble gases (e.g., HCl, SO₂) and coarse particles (>10 μm) through mechanisms like impaction, diffusion, and chemical neutralization .

Advantages

  • Space Efficiency: Ideal for low-ceiling facilities .

  • Low Pressure Drop: Typically under 2.5 cm of water, reducing energy costs .

  • Customizability: Available in various sizes and can integrate chemical reagents (e.g., KMnO₄ for odor removal) .

Applications

  • Industries: Used in power plants, chemical manufacturing, and metallurgy for desulfurization, dust control, and acid gas removal .

  • Efficiency: Claims up to 98% purification for certain pollutants when optimized .

Maintenance Considerations

  • Nozzle Issues: Plugging or erosion may occur, requiring periodic cleaning or filtration of recirculated scrubbing liquid .

  • Liquid Handling: Higher pump power may be needed compared to vertical towers due to horizontal layout .

For specific designs or suppliers, refer to manufacturers like Xicheng Environmental Technology (China).


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